Experts in
custom 3D
printing &
engineering.
We design, prototype, and manufacture high-performance parts tailored to your exact needs — from surf foil components to precision engineering solutions across industries.
Sessions Tested
Layer Resolution
Avg Turnaround
Custom Parts
Geometry into
structure.
shapes*lab is a precision 3D printing studio built for athletes, engineers, and designers who refuse to compromise on performance. We translate complex geometries into functional, high-strength parts that perform where it matters most.
Our roots are in the surf foil industry — where every gram and every millimeter counts. That obsession with precision shapes everything we build, across every sector we serve.
Featured Applications
From surf foil to motorsport, our parts perform in the most demanding environments on the planet.
Brackets Ducts & Fixtures
Lightweight structural brackets, ducting systems, and mounting fixtures with complex internal geometry. Zero tooling cost.
Rapid Prototype Assemblies
Multi-component assemblies for rapid concept validation and functional testing. 20+ colour options. Delivered in days.
Built for those who
push limits.
From surf foil to motorsport, our parts perform in the most demanding environments on the planet.
Surf Foil
Saltwater-resistant 3D printed parts for surf foil and eFoil hardware.
Marine
Marine-ready 3D printed parts for saltwater, UV, and mechanical fatigue.
Motorsport
Lightweight 3D printed parts for race teams, prototypes, jigs, and ducts.
Robotics
Precision 3D printed robot parts, grippers, mounts, tooling, and housings.
Aerospace
Aerospace 3D printing for lightweight brackets, ducts, tooling, and prototypes.
Product Design
From concept models to functional prototypes and pre-production parts.
Architecture
Architectural models, maquettes, installations, and complex geometry made buildable.
Common solutions
we deliver.
Our full catalog is in development. These are the most requested part categories we currently produce.
WireClamp
Two-point cable clamp with a rotating center hub and snap-in grommet — routes and secures motor phase wires or throttle cables along the mast without pinching.
AmplifyPod
Modular motor pod mount for hydrofoil masts — swap between Flipsky 6384, Saite 6384, and Foil Drive V2 without changing masts. Complete kit: stainless hardware, strap, and hex key included.
FD Charger Mod
Snap-fit charger port cover for Foil Drive Assist units — clips over the housing edge and locks down with two mounting screws. PLA, quick 43-minute print.
Shims Set
Complete hydrofoil tuning shim set — 0.5°, 1°, and 2° in one pack. Cover the full trim range without ordering shims separately. PETG, hex-lattice core.
Shims 2º
2° hydrofoil angle-of-attack shim — the biggest single-step trim change in the range. Drop-in fit around the mast bolts. PETG, hex-lattice lightweight core.
Shims 1º
1° hydrofoil angle-of-attack shim for a noticeable trim change. Drop-in fit around the mast bolts. PETG, hex-lattice lightweight core.
Shim 0.5º
Precision 0.5° hydrofoil angle-of-attack shim. Drop-in fit around the mast bolts — fine-tune trim without removing the fuselage. PETG, hex-lattice lightweight core.
Clamp + Junta Clamp
Clamp and Junta Clamp together — secures the motor pod's power cable to the board and keeps it clear of the propeller, with the TPU gasket cushioning the hold.
Junta Clamp
TPU 95A gasket that seats inside the Clamp — cushions the pod's power cable where it's secured to the board, preventing chafing and vibration wear.
Clamp
Cable retention clamp that secures the motor pod's power cable to the board — keeps it clear of the propeller and prevents chafing or entanglement. ASA, UV and weather resistant.
Don't see what you need?
We work with any geometry. Send us your file or describe your part.
"We don't print objects. We print solutions."
— shapes*lab design philosophy
Form in
every dimension.
From file to
finished part.
Brief & Design
Share your CAD file or sketch. We review geometry, wall thickness, and tolerances — and send back DFM feedback within 24 hours.
Material Selection
We recommend the right material for your application — whether that's isotropic SLS nylon, saltwater-resistant PETG Marine, flexible TPU, or marine-grade PETG.
Print & Quality Check
Parts are printed with precision tolerances and inspected against spec. Every critical dimension is verified before dispatch.
Deliver & Iterate
Fast turnaround — typically 48–72h. We iterate with you until the part performs exactly as required.
From file to
finished part.
Surf Foil
Surf foil and eFoil components need to resist saltwater, UV exposure, impact loads, and repeated mechanical stress. SHAPES*lab produces structural foil hardware, brackets, housings, and custom parts using SLS PA12, PA12-CF, and PETG Marine. Our workflow supports fast prototyping, low-volume production, and CAD-driven custom components for foil brands, builders, and performance-focused riders.
Marine
Marine applications require parts that can withstand saltwater exposure, UV degradation, vibration, and mechanical fatigue. SHAPES*lab produces deck hardware, cable management parts, brackets, housings, and custom marine fixtures using PETG Marine, PA12, and carbon-filled polymers. Our process is ideal for rapid replacement parts, low-volume production, and custom components where corrosion resistance and dimensional consistency matter.
Motorsport
Motorsport teams need lightweight, functional parts delivered quickly. SHAPES*lab manufactures brackets, ducts, housings, jigs, tooling, and prototype assemblies using SLS PA12, PA12-CF, PA12 Glass, and engineering-grade FDM materials. Our workflow supports rapid iteration, race-week development, and low-volume end-use parts where stiffness-to-weight ratio and turnaround time are critical.
Robotics
Robotics teams use SHAPES*lab to manufacture end-of-arm tooling, gripper fingers, sensor mounts, lightweight housings, robot brackets, and functional prototypes. SLS PA12 and PA12-CF provide dimensional accuracy, strength, and repeatability for robotic systems that need fast iteration and reliable mechanical performance. Our process helps engineers move from validation to deployable parts without tooling delays.
Aerospace
Aerospace 3D printing enables lightweight, high-performance components without traditional tooling constraints. SHAPES*lab manufactures aerospace parts using SLS PA12, PA12-CF, PA12 Glass, and advanced polymers optimized for strength, weight reduction, thermal stability, and repeatability. Typical applications include structural brackets, airflow ducts, housings, inspection tooling, jigs, and rapid prototype assemblies for validation. Our workflow supports prototype development, low-volume production, and CAD-driven parts for demanding aerospace environments.
Product Design
Product designers use SHAPES*lab to compress the development cycle from early concept models to functional prototypes and pre-production assemblies. SLA Resin supports detailed visual models, while SLS PA12 and PA12-CF enable durable, testable parts for fit, function, and validation. Our multi-process workflow helps teams iterate faster, reduce tooling risk, and move confidently toward production-ready designs.
Architecture
Architectural studios use SHAPES*lab to produce scale models, concept maquettes, complex façade studies, lattice structures, and sculptural installations. SLA Resin delivers high surface quality for presentation models, while SLS PA12 and FDM materials enable durable parts and complex geometries for exhibitions, prototypes, and buildable design studies. Our process helps architects communicate form, test spatial ideas, and realize geometry that is difficult to fabricate conventionally.
Every shape has a purpose.
Every structure has a system.
— shapes*lab design philosophy
Let's buildForm in
something.
Have a part in mind? A problem to solve? A prototype to validate? Write to us and we'll get back within 24 hours.
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