A cluster of wireframe geometric shapes including a large glowing green icosahedron on a dark background.
Precision Additive Manufacturing

Experts in
custom 3D
printing &
engineering.

We design, prototype, and manufacture high-performance parts tailored to your exact needs — from surf foil components to precision engineering solutions across industries.

Tested by @jerops.foiling & @ahausurf · 300+ sessions · hello@shapeslab.xyz
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300+

Sessions Tested

0.1mm

Layer Resolution

48h

Avg Turnaround

100%

Custom Parts

01
about

Geometry into
structure.

shapes*lab is a precision 3D printing studio built for athletes, engineers, and designers who refuse to compromise on performance. We translate complex geometries into functional, high-strength parts that perform where it matters most.

Our roots are in the surf foil industry — where every gram and every millimeter counts. That obsession with precision shapes everything we build, across every sector we serve.

MAST FUSELAGE JUNCTION
SLS PA12 · 0.1mm · 300+ sessions
02
industries

Built for those who
push limits.

From surf foil to motorsport, our parts perform in the most demanding environments on the planet.

1

Surf Foil

Saltwater-resistant 3D printed parts for surf foil and eFoil hardware.

2

Marine

Marine-ready 3D printed parts for saltwater, UV, and mechanical fatigue.

3

Motorsport

Lightweight 3D printed parts for race teams, prototypes, jigs, and ducts.

4

Robotics

Precision 3D printed robot parts, grippers, mounts, tooling, and housings.

5

Aerospace

Aerospace 3D printing for lightweight brackets, ducts, tooling, and prototypes.

6

Product Design

From concept models to functional prototypes and pre-production parts.

7

Architecture

Architectural models, maquettes, installations, and complex geometry made buildable.

02
Product Catalog

Common solutions
we deliver.

Our full catalog is in development. These are the most requested part categories we currently produce.

Rapid Prototype Assemblies

Multi-component assemblies for rapid concept validation and functional testing. 20+ colour options. Delivered in days.

tolerance
±0.2mm
Finish
As-printed or vapour smoothed
lead time
3–5 days
min order
1 unit
materials
count

Geometric & Sculptural Objects

Architectural models, art installations, and sculptural objects with complex geometry impossible to manufacture conventionally.

tolerance
±0.1–0.2mm
Finish
Polished / Raw / Dyed
lead time
4–7 days
min order
1 unit
materials
count

Jigs Tooling & End-Use Parts

Production-grade jigs, fixtures, and end-use parts for manufacturing and assembly workflows. PA12-CF and PA12 Glass.

tolerance
±0.15mm
Finish
As-printed or machined
lead time
3–5 days
min order
1 unit
materials
count

Brackets Ducts & Fixtures

Lightweight structural brackets, ducting systems, and mounting fixtures with complex internal geometry. Zero tooling cost.

tolerance
±0.2mm
Finish
Raw
lead time
3–5 days
min order
1 unit
materials
count

Hydrofoil Structural Parts

Saltwater-grade structural components for hydrofoil boards, surf foil, and eFoil systems. PETG Marine and PETG-CF engineered to ±0.15mm.

tolerance
±0.15mm
Finish
Sanded / Raw
lead time
3–5 days
min order
1 unit
materials
count

Don't see what you need?

We work with any geometry. Send us your file or describe your part.

"We don't print objects. We print solutions."

— shapes*lab design philosophy

05
process

From file to
finished part.

1

Brief & Design

Share your CAD file or sketch. We review geometry, wall thickness, and tolerances — and send back DFM feedback within 24 hours.

2

Material Selection

We recommend the right material for your application — whether that's isotropic SLS nylon, saltwater-resistant PETG Marine, flexible TPU, or marine-grade PETG.

3

Print & Quality Check

Parts are printed with precision tolerances and inspected against spec. Every critical dimension is verified before dispatch.

4

Deliver & Iterate

Fast turnaround — typically 48–72h. We iterate with you until the part performs exactly as required.

Top view of black mechanical parts and lattice cubes organized in rows and columns on a dark surface with digital measurement overlays.
MAST FUSELAGE JUNCTION
SLS PA12 · 0.1mm · 300+ sessions
05
process

From file to
finished part.

1

Surf Foil

Surf foil and eFoil components need to resist saltwater, UV exposure, impact loads, and repeated mechanical stress. SHAPES*lab produces structural foil hardware, brackets, housings, and custom parts using SLS PA12, PA12-CF, and PETG Marine. Our workflow supports fast prototyping, low-volume production, and CAD-driven custom components for foil brands, builders, and performance-focused riders.

2

Marine

Marine applications require parts that can withstand saltwater exposure, UV degradation, vibration, and mechanical fatigue. SHAPES*lab produces deck hardware, cable management parts, brackets, housings, and custom marine fixtures using PETG Marine, PA12, and carbon-filled polymers. Our process is ideal for rapid replacement parts, low-volume production, and custom components where corrosion resistance and dimensional consistency matter.

3

Motorsport

Motorsport teams need lightweight, functional parts delivered quickly. SHAPES*lab manufactures brackets, ducts, housings, jigs, tooling, and prototype assemblies using SLS PA12, PA12-CF, PA12 Glass, and engineering-grade FDM materials. Our workflow supports rapid iteration, race-week development, and low-volume end-use parts where stiffness-to-weight ratio and turnaround time are critical.

4

Robotics

Robotics teams use SHAPES*lab to manufacture end-of-arm tooling, gripper fingers, sensor mounts, lightweight housings, robot brackets, and functional prototypes. SLS PA12 and PA12-CF provide dimensional accuracy, strength, and repeatability for robotic systems that need fast iteration and reliable mechanical performance. Our process helps engineers move from validation to deployable parts without tooling delays.

5

Aerospace

Aerospace 3D printing enables lightweight, high-performance components without traditional tooling constraints. SHAPES*lab manufactures aerospace parts using SLS PA12, PA12-CF, PA12 Glass, and advanced polymers optimized for strength, weight reduction, thermal stability, and repeatability. Typical applications include structural brackets, airflow ducts, housings, inspection tooling, jigs, and rapid prototype assemblies for validation. Our workflow supports prototype development, low-volume production, and CAD-driven parts for demanding aerospace environments.

6

Product Design

Product designers use SHAPES*lab to compress the development cycle from early concept models to functional prototypes and pre-production assemblies. SLA Resin supports detailed visual models, while SLS PA12 and PA12-CF enable durable, testable parts for fit, function, and validation. Our multi-process workflow helps teams iterate faster, reduce tooling risk, and move confidently toward production-ready designs.

7

Architecture

Architectural studios use SHAPES*lab to produce scale models, concept maquettes, complex façade studies, lattice structures, and sculptural installations. SLA Resin delivers high surface quality for presentation models, while SLS PA12 and FDM materials enable durable parts and complex geometries for exhibitions, prototypes, and buildable design studies. Our process helps architects communicate form, test spatial ideas, and realize geometry that is difficult to fabricate conventionally.

Every shape has a purpose.
Every structure has a system.

— shapes*lab design philosophy

06
contac

Let's buildForm in
something.

Have a part in mind? A problem to solve? A prototype to validate? Write to us and we'll get back within 24 hours.

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